As a high-tech building material, smart glass will encounter some common problems during the production process. The following is a detailed analysis of these problems:
1. Dimming material problem
Insufficient weather resistance:
Problem: The poor weather resistance of smart film (such as liquid crystal film or dimming liquid) may cause the dimming performance to decline over time.
Solution: Select high-quality dimming materials to ensure that they can maintain stable performance in various environments. At the same time, strengthen quality control during the production process to ensure the stability and durability of the dimming layer.
2. Production process problems
Lamination process problems:
Problem: smart glass requires the dimming material to be sandwiched between two layers of glass. If the lamination process is not appropriate, the bonding between the dimming layer and the glass may not be strong.
Solution: Optimize the lamination process to ensure that the bonding between the dimming layer and the glass is strong and reliable. At the same time, strengthen quality inspection during the production process to ensure that each piece of dimming glass meets quality standards.
Micro-hollow layer production process:
Problem: The production process of the micro-hollow layer has a great impact on the quality of the smart glasss. If the process is not appropriate, it may cause bubbles, impurities and other problems in the dimming layer.
Solution: Strengthen the production process control of the micro-hollow layer to ensure that it remains clean and dust-free during the production process. At the same time, use advanced production equipment and technology to improve production efficiency and quality stability.
3. Size and shape issues
Size limitation:
Problem: The production of smart glass is limited by size, and excessive size may lead to increased production risks.
Solution: According to production capacity and market demand, reasonably determine the size range of dimming glass. At the same time, strengthen size control and inspection during the production process to ensure that each piece of dimming glass meets the size requirements.
Shape customization:
Problem: The shape customization of dimming glass requires a high level of technology and production cost.
Solution: Improve the production technology level and production efficiency, and reduce the cost of shape customization. At the same time, strengthen communication and cooperation with customers to ensure the accuracy and feasibility of shape customization.
4. Other issues
Temperature sensitivity:
Problem: smart glass is sensitive to temperature, and too high or too low temperature may affect its dimming performance.
Solution: Strengthen temperature control during the production process to ensure that dimming glass is produced within a suitable temperature range. At the same time, provide customers with usage and maintenance advice to ensure that dimming glass maintains optimal performance during use.
Construction difficulty:
Problem: The installation and construction of smart glass requires a high level of technology and has high requirements for constructors.
Solution: Strengthen construction training and technical support to improve the technical level of constructors. At the same time, provide detailed construction drawings and installation guides to ensure the smooth progress of the construction process.
In summary, smart glass will encounter many common problems during the production process. In order to ensure the stability and reliability of product quality and performance, it is necessary to strengthen quality control and technical support during the production process, and at the same time improve the technical level and construction quality of constructors.
Post time: Nov-11-2024